iTherm® Sprue bushing

iTherm® Sprue Bushing is produced using tool steel forged or rolled blocks and HTS proprietary additive manufacturing technology.

It is a single body component with equal mechanical properties as tool steel monoblock.

Cooling channels can be freely designed according to the cooling/heating requirements of the product, not by the limitations of using the conventional drilling method.

It is highly customizable to specific customer requirements.

HTS DIFFERENCE

INNOVATIVE TECHNOLOGY

Based on MFT™ and DED technologies we produce components with conformal cooling / flow design and mechanical properties of a forged tool steel block.

SUPERIOR PERFORMANCE

iTherm® components have a big impact on cooling and material flow, resulting in shorter cycle times, higher cast/moulded part quality and subsequentially also productivity.

SOLUTION ORIENTED

Years of experience and R&D of HTS Group companies, combined with leading OEM customer partnerships gives us knowledge and capacity to help you improve your productivity.

Advantages over conventional sprue

More freedom designing cooling channels

In comparison with conventionally made sprue bushing, iTherm® Sprue bushing gives you extra flexibility to bring cooling channels near the critical zones of the sprue.

 

Faster sprue bushing cooling rate

In comparison with conventionally made sprue bushing, using iTherm® Sprue bushing, the heat is distributed much more evenly over the surface, so the sprue is cooling down more evenly and quicker.

 

Cycle time reduction

Combining the advantages of iTherm® Sprue bushing you can significantly shorten cycle time. Our customers have reported up to 25% shorter cycle times on dies limited by sprue cooling when replacing conventional sprue with iTherm® sprue.

PARAMETERS

Cooling power

Between 10 and 30 W/cm2 of heat extraction.

Dimensional range

Diameter 5 ¹/₈ - 8 ¹⁷/₆₄ inch (130 - 210 mm)

Height 4 ²¹/₆₄ - 7 ³¹/₆₄ inch (110 - 190 mm)

MATERIAL

iTherm® Sprue Bushings are made using forged or rolled tool steel blocks produced in EU.

Most often used grades are 1.2343/H11, 1.2344/H13, 1.2367, Uddeholm Dievar.

Based on specific customer need, other steel grades can be used.

Delivery condition

heat treated

hardness between 42 and 48 HRC

machined to final dimension

nitrided

Configure your iTherm® Sprue bushing online

We have developed an online configurator that helps you configure the parameters of iTherm® Sprue bushing according to your specific requirements.

We have a patented solution to prolong sleeve lifetime by up to 55%, at a lower cost than the conventional sleeve.

LOOKING TO EXTEND SHOT SLEEVE LIFETIME?

Our innovative rod spray lubrication system which lubricates the sleeve across the whole length will prolong the sleeve and plunger lifetime.

DON'T FORGET ABOUT LUBRICATION